The Integrexes have become a major focal point in the 70,000 square foot machining area.  "Previously we always experienced a big bottle neck in our vertical machining centers.  Since the Integrexes came on line that is no longer the case."  As an example, Ken highlights a part that previously required 31 hours to manufacture with six different operations.  This same part can now be done in one half the time. The overall throughput time of the part has been dramatically improved in that the part now flows through only one work center.  Les also points out that the Integrex provides for better part accuracy because the part does not have to go through multiple work holdings, inspections, etc. In addition, if there is a feature or accuracy problem, it can be addressed right away- not after it has reached process number six.

Flexibility is another benefit of the Integrex.  With the 40-position toolchanger, Curt G. Joa is able to leave resident tools set up in the machine, giving them the ability to changeover quickly from job to job.  This is very important, as a normal week has 30-35 different jobs that will be scheduled through each of the Integrexes.  "We are able to do a set-up in 10 to 15 minutes on the machines," says Les.  This is critical due to the small lot sizes that are run through the machines.

Les also points out that 98% of the programming is done right at the machine in Mazatrol.  "Even on many of the more complex jobs, it is easy for us to program the job in Mazatrol and be running before we could even get the program written off line.’’  This is also a huge benefit in the throughput of their product.